VOITH 3-Ply Board Machine

VAK10800	Product#
VOITH 3-Ply Board Machine, Wire width 2900mm and Lamination Machine	Name
1) Flowchart of 2 Pulpers/stock preparation lines with major machineries specified. As per attached –Flowchart PL 1 & Flowchart PL 2 PL1 : Core layer Pulper and the related stock preparation machines PL2 : Top(Face)/Bottom layer Pulper and related stock preparation machines From bale and under-machine pulping through screening, pumping, cleaning, refining, thickening, deflaking, and fiber recovery. (1) CHAIN CONVEYOR BELT TRANSPORT SYSTEM Machine location : #1101 (Refer to Flowchart - PL 1) Capacity : 130t/day Strand Board (Width) : 1600mm Transport speed : V=0.12 m/s Maximum loading : 800 Kg/m Equipment weight : 0.12t No. of machine : 1 Design-consistency : 95% (2) HYDRAULIC PULPERS Machine location : #1102 (Refer to Flowchart - PL 1) Supplier/Brand : VOITH, AUSTRIA Type/Model No. : STSCA20M3 Capacity : 140t/day Volume : 20m3 Pulper Density : 4.5% Diameter : 20 Electro-mechanic : Y355m/1-6-V3 245r/mm (Hydraulic Pulper)/980r/mm Rotating Speed (rpm) : (Electro- mechanic) Drive power (Electro-mechanic) : 1600 kW Design-consistency : 100% (3) PULPER PUMP Machine location : #1103 (Refer to Flowchart -PL 1) Flow capacity (Throughput) : 200m3/hour Distance : 15m Pulper Density : 3.5-4.0% Electro-mechanic model : Y160 L-4 Rotating Speed (rpm) : 1,450 rpm Drive power (Electro-mechanic) : 15kW Design-consistency : 99% (4) FIBERIZER(PULPING SORTER) Machine location : #1104 (Refer to Flowchart - PL 1) Supplier/Brand : VOITH, AUSTRIA Type/Model No. : F0-T Screen holes (diameter) : 12mm Pulp density : 3-6% Internal pressure : 2-5 bar Rotating speed : 736 rpm Weight : 0.75 T Electro-mechanic model : Y-250M-4-B3 Rotating Speed (rpm) : 1500 rpm Drive power (Electro-mechanic) : 55 kW Design-consistency : 99% (5) PULPING DRUM SCREEN Machine location : #1105 (Refer to Flowchart - PL 1) Capacity : 10t/24 hours Drum Diameter : 1,250 mm Drum Surface (width) : 2,500 mm Screen hole (diameter) : 16 mm Rotating speed : 15 rpm Inlet SC (density) : 2-4% Weight : 2.90 t Drive power (Electro-mechanic) : 5.5 kW Rotating speed(Electro-mech.) : 980 rpm Design-consistency : 99% (6) HI-DENSITY FILTER(PURIFIER) Machine location : #1107 (Refer to Flowchart - PL 1) Type/Model No. : ZGC5 Flow capacity (Throughput) : 4-7 m3/mm Capacity : 80-200t/24 hours Pressure deviation : Pulper Density : 0.8-4.0 % Inlet : Dn 250 Outlet : Dn 200 Design-consistency : 99% (7) PULPING FIBERIZER Machine location : #112 (Refer to Flowchart - PL 1) Supplier/Brand : VOITH, AUSTRIA Model : FS2-B Capacity : 130t/24 hours Screen diameter : 2-8 mm Inlet SC (density) : 3.5-4.5 % Model (Electro-mechanic) : Y315S-B3 Drive power (Electro-mechanic) : 110 kW Rotating speed (Electro-mech.) : 1,480 rpm Design-consistency : 99% (8) REJECT SEPARATOR/SORTER Machine location : #113 (Refer to Flowchart - PL 1) Supplier/Brand : VOITH, AUSTRIA Model : RS2 Capacity : 23t/24 hours Screen preforation (diameter) : 4 mm Inlet consistency (density) : 2.5-3.5 % Reject consistency : 10 % Model (Electro-mechanic) : Y250M-4-B3 Drive power (Electro-mechanic) : 55 kW Rotating speed (Electro-mech.) : 1,500 rpm Design-consistency : 99 % (9) 1ST SECTION PRESS SCREEN/ SORTER (1) Machine location : #1123 (Refer to Flowchart - PL 1) Type/Model No. : ZSL33F Capacity : 20-80 t/24 hours Slot width : 0.45 mm Rotating speed : 700 rpm Density : 0.8 % Model of motor : Y280S-4 Drive power (Electro-mechanic): 75 kW Design-consistency : 100 % (10) 2nd SECTION PRESS SCREEN/ SORTER (2) Machine location : #1125 (Refer to Flowchart - PL 1) Type/Model No. : ZSL33F Capacity : 20-80 t/24 hours Width : 0.35 mm Rotating speed : 700 rpm Density : 1 % Model of motor : Y280S-4 Drive power (Electro-mechanic) : 75 kW Design-consistency : 99 % (11) TWIN GLINDER Machine location : #1127 (Refer to Flowchart - PL 1) Type/Model No. : ZDP13 Twin Glinder (diameter) : 550 mm Flow capacity : 15-110t/24hours Rotating Speed : 980 rpm Inlet/outlet size (diameter) : 273 mm Electro-mechanic model : Y355M-6 Rotating Speed (Electro-mech.): 980 rpm Drive power (Electro-mechanic): 220 kW Design-consistency : 99 % (12) 3rd SECTION PRESS SCREEN/ SORTER (3) Machine location : #1128 (Refer to Flowchart -PL1) Supplier/Brand : VOITH, AUSTRIA Type/Model No. : CS3-T Maximum Capacity : 10 t/ day Flow capacity : 8-25 t/24 hours Screen : 0.3 mm Density : 0.3-0.7 % Electro-mechanic model : Y180L-4-B3 Rotating Speed(Electro-mech.) : 1,470 rpm Drive power (Electro-mechanic): 22 kW Design-consistency : 99 % (13) CHAIN CONVEYOR BELT TRANSPORT SYSTEM – PL 2 Machine location : #1201 (Refer to Flowchart - PL 2) Capacity : 130 t/day Belt width : 1200 mm Transport speed : V =0.20 m/s Drive power(Electro-mechanic) : 11 kW Design-consistency : 99 % (14) HI-CONCENTRATION HYDRAULIC PULPERS Machine location : #1202 (Refer to Flowchart - PL 2) Supplier/Brand : VOITH, AUSTRIA Type/Model No. : ST6CW Slush volume : 9m3 Diluted volume : 23m3 Pulper Density : 13-16 % Rotating Speed (rpm) : 200 rpm Electro-mechanic : Y315M2-4-B3 Rotating Speed Electro-mechan: 1500 rpm Drive power (Electro-mechan) : 160 kW Design-consistency : 99 % (15) REJECT SEPARATOR - PL 2 Machine location : #1209 (Refer to Flowchart - PL 2) Supplier/Brand : VOITH, AUSTRIA Model : RS1 Capacity : 13t/24 hours Screen preforation (diameter): 4 mm Inlet consistency (density) : 2.5-3.5 % Reject consistency : 10 % Model (Electro-mechanic) : Y225S-4-B3 Drive power (Electro-mech) : 37 kW Rotating speed (Electro-mech): 1500 rpm Design-consistency : 99 % 16) PULPING FIBERIZER Machine location : #1210 (Refer to Flowchart - PL 2) Supplier/Brand : VOITH, AUSTRIA Model : FS1-B Screen diameter : 2,8 mm Model (Electro-mechanic) : Y250M-4/B3 Drive power (Electro-mechanic) : 55 kW Rotating speed (Electro-mechan): 1480 rpm Design-consistency : 99 % (17) 1ST REJECT SEPARATOR /SCREEN (1) Machine location : #1215 (Refer to Flowchart - PL 2) Supplier/Brand : VOITH Type/Model No. : KS 160/6E Flow capacity : 600 l/min Density : 1 % Inlet pressure (difference) : 0.16 Mpa Outlet pressure (difference) : > 0.06 Mpa No. (of screen/sorter) : 14 sets Design-consistency : 99 % (18) 2ND REJECT SEPARATOR /SCREEN (2) Machine location : #1216 (Refer to Flowchart - PL 2) Supplier/Brand : VOITH (19) 3RD REJECT SEPARATOR /SCREEN (3) Machine location : #1218 (Refer to Flowchart - PL 2) Supplier/Brand : VOITH, AUSTRIA Type/Model No. : 160/6R Flow capacity : 600 l/min Density : 1 % Water pressure : 0.3 Mpa Feature : Fractionation No. (of screen/sorter) : 2 sets Design-consistency : 99 % 2) Waste paper grades US #3, #6 & #8 waste paper, Canadian #8 waste paper, ONP 70/30, newsprint, books and magazines etc. 3) Automation level equipped with: (i) ABB – QCS System for pulp and paper (ii) Siemens PLC - SIMTIC DCS & Frequency Control System Fully automatic Pulper Control through ABB accuray 1190 Masterview for: Ply/Stock Loading Control (SLC) Stock Initialization (SIC) Multi-Ply Grade Change (MPGC) Consistency Compensation (CCP) Multi-Drystock Control (MDSC) Multi-Headbox Control (MHC) 2. BOARD MACHINE Major machineries from VOITH SULZER, Austria. (1) FORMATION SECTION (3 LAYER OF WIRES) Production capacity : 120t/day Max. basis weight : 100-1100 g/m2 Paper width : 2400 mm Machine width : 2460 mm Wire width : 2900 mm Speed : 30-120 m/min Designed speed : 150 m/min Lined-up : Left hand side Wet roll (distance) : 3700 mm Dry roll (distance) : 3650 mm Drive powered by : A/C electro-mechanical, frequency-controlled speed (2) HEADBOXES (3 SETS FOR 3 WIRES) Machine location : #2402-1-3 (Refer to Flowchart –BOARD) Supplier/Brand : VOITH, AUSTRIA Through-put capacity : 6500 l/min Lip-beam drainage gap(width): 2700 mm Mixer roll (diameter) : 120 mm (3) WIRE SECTION Machine location : #2201 (Refer to Flowchart –BOARD) Supplier/Brand : VOITH, AUSTRIA (a) Top layer wire Wire width : 2900 mm (change permissible) Wire length : 7500 mm Rod specification : 545 x 3050 mm (diameter x length) Top Lip specification : 800 x 3050 mm (diameter x length) No. 6 Electro-powered : A/C frequency-control Drive power(Electro-mech) : 22 kW Wire lead-in roll : 282 x 3050 mm (diameter x length) Wire lead-out roll : 550 x 3050 mm (diameter x length): No. 22 Electro-powered : A/C frequency-control Drive power (Electro-mech) : 37 kW ( Core layer wire Wire length : 14000 mm Roll specification : 545 x 3050 mm (diameter x length) Swivel roll specification : 550 x 3050 mm (diameter x length): No. 3 Electro-powered : A/C frequency-control Drive power (Electro-mechanic): 5 kW Wire lead-out roll : 550 x 3050 mm (diameter x length) No. 4 Electro-powered : A/C frequency-control Drive power (Electro-mechanic): 90 kW FORMATION Machine location : #2403 (Refer to Flowchart–BOARD) Supplier/Brand : VOITH, AUSTRIA Former model: REVERSE DE-WATERING : DUO- "D" Wire width : 2900 mm Wire suction : 3 kN/m Wire lead-out roll : 550 x 3050 mm (diameter x length) No. 5 Electro-powered : A/C frequency-control Drive power (Electro-mechanic) : 37 kW (c) Base layer wire Wire length : 18500 mm Roll specification : 545 x 3050 mm (diameter x length) Roll specification : 650 x 3050 mm (diameter x length) No. 1 Electro-powered : A/C frequency control Drive power (Electro-mechanic): 30 kW Wire lead-out roll : 650 x 3050 mm (diameter x length) No. 2 Electro-powered : A/C frequency-control Drive power (Electro-mechanic): 110 kW (4) PRESS SECTION LOCATIONS (Refer to Flowchart –BOARD) : PRE-PRESS #1 - #2506 PRESS#3 - #2507 PRESS#4 - #2505 Press roll (diameter x length): 650 x 3050 mm No. 8 Electro-powered : A/C frequency-control Drive power (Electro-mechanic): 37 kW	Technical data
(5) DRYING SECTION 1st GROUP DRYER No. of rolls (cylinders) : 10 pcs Max. steam pressure : 0.4 Mpa Diameter of rolls (cylinders) : 1500 mm Hood : Half Heat recovery : Air/Air 2nd GROUP DRYER No. of rolls (cylinders) : 10 pcs Max. steam pressure : 0.4 Mpa Diameter of rolls (cylinders) : 1500 mm Hood : Half Heat recovery : Air/Air 3rd GROUP DRYER No. of rolls (cylinders) : 12 pcs Max. steam pressure : 0.4 Mpa Diameter of rolls (cylinders) : 1500 mm Hood : Half Heat recovery : Air/Air 4th GROUP DRYER No. of rolls (cylinders) : 12 pcs Max. steam pressure : 0.4 Mpa Diameter of rolls (cylinders) : 1500 mm Hood : Half Heat recovery : Air/Air 5th GROUP DRYER No. of rolls (cylinders) : 12 pcs Max. steam pressure : 0.4 Mpa Diameter of rolls (cylinders) : 1500 mm Hood : Half Heat recovery : Air/Air 3. 3-COUCH CALENDAR LOCATION: (Refer to Flowchart –BOARD): #2203 4. ABB QCS SYSTEM SCANNER & SENSORS LOCATION: (Refer to Flowchart –BOARD): #2204 5. POPE REELER / WINDER LOCATION: (Refer to Flowchart –BOARD): #2205 6. WINDER / RE-WINDER LOCATION: (Refer to Flowchart –BOARD) : #3115 7. LAMINATION SECTION LOCATION: (Refer to Flowchart – LAMINATION): #3101 Supplier/Brand : WOLFF & SCHON MODEL : Set book board laminator for in-line operation for multi- fourdnier board machine 8. BOARD CUTTER (Refer to Flowchart – LAMINATION): #3110 Supplier/Brand : PIZZOLATO, ITALY 9. PACKING LINE 10 WATER CLARIFICATION SYSTEM Supplier/Brand : KROFTA S.A. MODEL : KROFTA SUPPRACELL CLARIFICATION SYSTEM (SPC-40)	Additional eqipment

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VOITH 3-Ply Board Machine